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Small-Scale Multi-Wire Diamond Wire Cutting Machine for Stone

Markenbezeichnung:	ZMSH
Modellnummer:	Maschine zum Schneiden mit mehreren Diamantendraht
MOQ:	1
Preis:	by case
Lieferzeit:	3-6 Monate
Zahlungsbedingungen:	T/t

Einzelheiten

Produkt-Beschreibung

Einzelheiten

Herkunftsort:

CHINA

Zertifizierung:

rohs

Maximale Werkstückgröße:

Φ730×450 mm

Drahtvorschubgeschwindigkeit:

1200 (MAX) m/min

Diamantdrahtdurchmesser:

0,25–0,55 mm

Linienspeicherkapazität des Vorratsrades:

15 km

Schnittdickenbereich:

5–450 mm

Schneidengenauigkeit:

00,01 mm

Vertikaler Hebeschlag des Arbeitsplatzes:

800 mm

Tiefe schneiden:

450 mm

Verpackung Informationen:

Packung im Reinigungsraum von 100 Grad

Produkt-Beschreibung

Diamond Multi-Wire Cutting Machine Introduction

Small-Scale Multi-Wire Diamond Wire Cutting Machine for Stone

This small-scale, stone-specific multi-wire diamond wire saw is a specialized machine designed to meet the multi-wire slicing needs of materials such as small-scale stone, gemstones, and crystal. It is highly suitable for precision cutting operations on small and medium-sized workpieces.

A core design feature of this equipment is its unique cutting method where the workbench ascends while the diamond wire remains stationary. This design helps improve the stability of the cutting process. The machine is equipped with a full servo motor system and a high-precision tension control system, which together ensure extremely high operational accuracy and reliability. The maximum operating speed of the diamond wire can reach 1200 meters per minute, resulting in high cutting efficiency and a significant boost in production capacity. The cutting thickness range is typically between 5 millimeters and 50 millimeters, effectively meeting the cutting requirements for stone, gemstones, and crystal, making it a highly cost-effective cutting device.

Diamond Multi-Wire Cutting Machine Working Principle

The efficient cutting of this machine stems from the precise collaboration of its mechanical components. The core principles can be summarized as follows:

Precise Wire Drive: The machine drives a looped diamond wire in high-speed reciprocating motion via high-speed rotating wire-winding drums. To ensure cutting stability and precision, the diamond wire is maintained at a constant tension by tensioning wheels and is accurately guided by guide wheels.

Unique Feeding Method: Unlike some traditional cutting machines, this equipment adopts a feeding mode where the workbench vertically ascends while the diamond wire's position remains relatively fixed. This design helps reduce vibration during the cutting process, resulting in smoother cutting action.

Efficient Abrasive Cutting: During cutting, the material fixed on the workbench continuously approaches the high-speed moving diamond wire. The micro diamond particles embedded in the wire contact the material's surface, generating continuous abrasive action, thereby achieving precise and smooth cuts. The entire cutting process is typically automatically controlled by a CNC system, ensuring consistency and accuracy of operation.

Diamond Multi-Wire Cutting Machine Features and Advantages

This equipment integrates numerous strengths, making it outstanding in the field of precision cutting:

Feature/Advantage	Description
Strong Specialization	Specifically designed for high-value materials with relatively high hardness, such as nephrite jade, jadeite, and gemstones, ensuring fine, low-loss processing of these valuable materials.
Efficient Multi-Wire Cutting	The use of multi-wire cutting technology allows simultaneous slicing of a single raw material block into multiple pieces, greatly enhancing production efficiency, especially suitable for batch production of small-specification products.
Handles Large-Sized Raw Materials	Although the overall machine falls into the small-scale category, its design allows for processing relatively large-sized raw materials, expanding its application range.
High Cutting Precision	Benefiting from the full servo motor system and stable tension control, the machine achieves high-precision cutting (e.g., cutting accuracy can reach 0.01mm), with a small kerf loss and smooth cuts, effectively improving the yield rate of usable material.
High Degree of Automation	With a high level of automation from feed speed to tension control, the machine reduces operational difficulty and dependence on operator skill, while ensuring consistent product quality.

Diamond Multi-Wire Cutting Machine Application Fields

This equipment is widely used in the following areas, where processed materials are often made into various high-end products:

Jewelry and Craft Processing: Used for precise slicing and shaping of raw materials like Hetian jade, jadeite, opal, and gemstones. This is a crucial preliminary step in creating jewelry such as pendants, gem settings, bracelets, as well as carved artifacts.

Precision Instruments and Scientific Research: Suitable for cutting materials like crystal and synthetic sapphire crystals. These materials are often used in manufacturing high-tech products such as optical instruments and semiconductor substrates.

High-End Decorative Material Manufacturing: Used for precision cutting of natural stones like marble and granite to produce ultra-thin slabs, mosaics, special-shaped decorative strips, and other high-end architectural decorative materials.

Diamond Multi-Wire Cutting Machine Technical Specification

Parameter Name	Value/Specification
Maximum workpiece size	Φ730×450 mm
Main roller coating diameter	Φ240×450 mm (Four main rollers)
Wire running speed	1200 (MAX) m/min
Diamond wire diameter	0.25–0.55 mm
Line storage capacity of supply wheel	15 km
Cutting thickness range	5–450 mm
Cutting accuracy	0.01 mm
Vertical lifting stroke of workstation	800 mm
Cutting method	The workbench ascends, and the diamond wire remains stationary
Cutting feed speed	0.01–10 mm/min
Water tank	100 L
Cutting fluid	Anti rust high-efficiency cutting fluid
Maximum cutting tension	100 N (Set minimum unit 0.1 N)
cutting depth	450 mm
Workbenches	1
Power supply	Three phase five wire AC380V/50Hz
Total power of machine tool	≤38 kW
Main motor	7.5 × 2 kW
Wiring motor	1 × 2 kW
Rising and falling motor	1 × 2 kW
Tension control motor	2.3 × 2 kW
Wire release and collection motor	5.5 × 2 kW
External dimensions, excluding rocker arm box	2606 × 1790 × 2542 mm
External dimensions, including rocker arm box	2606 × 2409 × 2542 mm
Machine weight	4500 kg

Diamond Multi-Wire Cutting Machine Q&A

1. Q: What materials is a small stone-specific multi-wire diamond saw designed for?

A: It is specifically designed for cutting small-scale stone, gemstones, jade, and crystal materials, offering fine, low-loss processing for these valuable items.

2. Q: What is the main advantage of using a multi-wire diamond saw?

A: Its primary advantage is high efficiency, as it can slice a single raw material block into multiple pieces simultaneously, greatly boosting production capacity and material utilization.

Tags: #Small-Scale Multi-Wire Diamond Wire Cutting Machine, #Customized, #Stone, #Nephrite jade, jadeite, gemstones materials

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