​​High-Purity Quartz Glass Plate with Laser-Drilled Custom-Shaped Through-Holes​​

​​High-Purity Quartz Glass Plate with Laser-Drilled Custom-Shaped Through-Holes​​

Quartz custom-shaped through-hole plates are precision-engineered optical components manufactured from high-purity fused silica (SiO₂ ≥99.999%) using advanced laser drilling, grinding, and polishing techniques. Their core features include:

· ​​Customized through-hole designs​​: Circular, square, spiral, bifurcated, and other non-standard apertures (0.2–100 mm) with ±0.01 mm precision, enabling complex light path control.

​​· Extreme thermal stability​​: Short-term resistance up to 1200°C, long-term operational stability at 800–1000°C, and a thermal expansion coefficient 1/10th of standard glass.

​​· Broad-spectrum transmittance​​: ≥90% (UV: 185 nm), ≥95% (visible), and ≥85% (IR: 3500 nm), ensuring optical purity without bubbles or striations.

​​· Tailored services​​: Support for customer-provided designs (2D/3D drawings), laser drilling customization (e.g., through-holes, countersinks, stepped holes), rapid small-batch delivery (3–5 days), and rigorous quality control (SGS-certified).

​​ZMSH​​ specializes in manufacturing quartz custom-shaped through-hole plates for semiconductor equipment, photonics, and medical instrumentation, integrating design, processing, and testing to meet stringent requirements for precision, high-temperature resistance, and low scattering.

Specification for custom-shaped quartz through-hole plates

Note: Custom hole patterns (e.g., hexagonal, microfluidic) and surface treatments available. 

Key features of custom-shaped quartz through-hole plates

1. Material Properties​​

​​· Ultra-high purity​​: SiO₂ ≥99.999%, impurities <5 ppm, ensuring >90% UV transmittance at 200 nm.

​​· High-temperature resistance​​: Short-term tolerance up to 1200°C, long-term stability at 800–1000°C, with a thermal expansion coefficient of 5.5×10⁻⁷/°C.

​​· Chemical inertness​​: Resistant to strong acids (except HF), alkalis, and organic solvents.

​​2. Processing Precision​​

​​· Through-hole design​​: Circular, square, or custom shapes (e.g., spiral, bifurcated), aperture range 0.2–100 mm, ±0.01 mm precision, surface roughness <0.5 nm.

​​· Laser drilling​​: Utilizes femtosecond or UV lasers for stress-free processing, achieving smooth hole walls with no edge chipping.

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3. Optical Performance​​

​​· Wide-spectrum transmittance​​: UV (185 nm) >80%, visible (400–700 nm) >95%, IR (3500 nm) >85%.

​​· Low scattering​​: Surface figure accuracy λ/10@632.8 nm, minimizing light energy loss for high-precision imaging and sensing.

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4. Mechanical Properties​​

· ​​High compressive strength​​: >1000 MPa, resistant to mechanical shock and vibration.

​​· Lightweight​​: Density 2.2 g/cm³, 15% lighter than K9 glass, ideal for aerospace applications.

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5. Surface Treatments​​

· ​​Coating options​​: Anti-reflective (AR, R<0.5%@400–1600 nm), reflective (Al/Ag, R>95%), and laser damage-resistant coatings (threshold >10 J/cm²).

· ​​Chamfer design​​: <0.2×45° protective chamfer to reduce stress concentration.

Primary applications of custom-shaped quartz through-hole plates

1. Semiconductor Manufacturing​​

· ​​Wafer inspection​​: Photolithography equipment alignment elements for UV lithography precision.

​​· Packaging testing​​: Infrared thermal imaging windows for high-temperature encapsulation.

2. ​​Photonics​​

​​· Fiber coupling​​: Laser/detector windows with low insertion loss (<0.5 dB).

​​· Waveguide multiplexers​​: Multi-channel light path splitting via custom apertures.

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3. Medical Devices​​

· ​​Endoscopic imaging​​: Steering prisms and light path folding elements for enhanced resolution.

· ​​Laser therapy​​: Precision light guidance in ophthalmic surgeries, compatible with high-temperature sterilization.

4. ​​Research & Industry​​

· ​​Quantum communication​​: Light path folding in single-photon detectors for low-scattering designs.

​​· Laser processing​​: Laser path control in cutting/welding systems, enduring >10⁶ W/cm² power density.

5. ​​Aerospace​​

​​· Satellite remote sensing​​: UV imaging system windows with radiation and thermal shock resistance.

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ZMSH specialize in processing high-purity quartz boats using imported materials (e.g., GE, Heraeus), offering customized solutions based on client-provided drawings. Our services include laser cutting, CNC machining, and precision welding, ensuring ±0.01 mm accuracy to meet semiconductor and photovoltaic industry demands for high-temperature resistance (1200°C) and low thermal expansion. With ISO 9001 certification, we provide rapid prototyping (3–5 days) and mass production capabilities, optimizing process efficiency in lithography, diffusion, and other critical applications.